Heavy-Duty Rotary Valve Airlock Built for the Hard Stuff

NFPA-Upgradeable | Abrasion-Resistant | Engineered to be Rebuilt

PMM Rotary Valve Airlocks are engineered for demanding bulk material handling applications where abrasion, continuous operation, temperature, pressure differential, and difficult materials can cause conventional rotary valves to wear prematurely and lose performance.

Unlike conventional cast-iron rotary valves, PMM Rotary Valve Airlocks are manufactured using abrasion-resistant steel in the primary wear areas and incorporate a proprietary modular design that allows critical wear components to be repositioned, serviced, or replaced without replacing the entire valve.

Every PMM Rotary Valve Airlock is engineered for the specific material and application. Material characteristics, required throughput, temperature, pressure conditions, equipment above and below the valve, installation requirements, and operating environment are evaluated before the valve is sized and configured.

Abrasion-resistant by design. Engineered for long service life. Built to be rebuilt.

Rotary Valve Airlock: Engineering at a Glance

Engineering Specification PMM Rotary Valve Airlock
Construction Abrasion-resistant steel
Standard Rotor 8-vane, closed-end
Standard Ambient Clearance .005″ per side
High-Temperature Capability Engineered for applications exceeding 800°F; higher-temperature configurations available based on application
Available Sizes PMV-8 through PMV-28
Largest Standard Opening 28″ × 28″
Largest Nominal Capacity 8.78 CFR
Typical Rotor Speed Approximately 11–22 RPM; application dependent
Bearing Design Heavy-duty outboard tapered roller bearings
Design Modular and rebuildable
NFPA Upgradeable/configurable for applicable requirements

Contact PMM now to upgrade your material handling system with the industry’s toughest rotary valve airlock!

Key Features:

Abrasion-resistant steel is standard in the primary wear areas for extended service life in demanding applications.

Standard ambient rotor-to-housing clearance of approximately .005″ per side helps restrict air migration and maintain airlock performance.

Abrasion-resistant rotor built around a solid 304L stainless steel shaft helps contain material within the rotor pockets and reduce migration toward the ends of the valve.

Replaceable wear plates and individually serviceable barrel sides protect higher-cost components and allow wear to be managed without replacing the complete Rotary Valve Airlock.

Externally mounted tapered roller bearings position the bearing assemblies away from the primary material path while providing convenient lubrication and service access.

Major wear components can be serviced, repositioned or replaced onsite to extend equipment life and reduce replacement CAPEX over the equipment lifecycle.

PMM Rotary Valve Airlocks can be configured or upgraded for applicable NFPA requirements based on the application.

PROVEN ACROSS DEMANDING APPLICATIONS

The applications shown below represent only a small sampling of PMM’s nearly 50 years of industry experience moving fine powders, aggregates, granules, dust and many other bulk materials. These examples are provided to demonstrate the breadth of experience PMM Rotary Valve Airlocks have across a wide range of industries, materials and operating conditions and should not be interpreted as limitations of PMM’s capabilities.

Material Temperature Throughput
Cement Meal 810°F 200 MTPH
Raw Mill Limestone Clinker 241°F 400 MTPH
Kiln Feed Cement Dust 572°F 86 STPH
Lime Kiln Dust 250°F 140 TPH
Ground Cement 180°F 200 MTPH
Material Temperature Throughput
Plastic Pellets Ambient 40,000 lbs/hr
Plastic Flake Ambient 20,000 lbs/hr
Polypropylene Flakes Ambient 12,700 lbs/hr
HDPE Plastic Pellets 120°F 2,000 lbs/hr
Sodium Sulphate 86°F 6.25 MTPH
Material Temperature Throughput
Lime Dust 480°F 2.5 MTPH
Pet Coke Ambient 50,000 lbs/hr
Land Plaster 140°F 40 TPH
Calcium Carbonate Powder 140°F 25 TPH
Gold Ore Ambient 6,251 lbs/hr

Coal-Fired Power Generation

Material Temperature Throughput
Bituminous Coal 175°F 800–1,000 MTPH
Lignite Coal 250°F 65,000 lbs/hr
Lignite Coal 300°F 50 STPH
Subbituminous Coal Fines 213°F 27,500 lbs/hr
Pulverized Coal 200°F 15 STPH
Material Temperature Throughput
Hog Fuel: Shredded Tires, Wood Waste, Recycled Pallets & Sawdust Ambient 35 STPH
Peanut Husks Ambient 29 MTPH
Rubber Tire Chips Ambient 20 STPH
Baghouse Dust 250°F 11 STPH
Fine Dust Collection Ambient 100 TPH
Material Temperature Throughput
Activated Carbon 350°F 800 lbs/hr
Activated Carbon 120°F 30 STPH
Activated Carbon 100°F 200–800 lbs/hr
Biocarbon 140°F Up to 0.8 TPH

Don’t see your material or application listed?

PMM Rotary Valve Airlocks are engineered around the specific material and operating conditions of each application. Submit your application data or contact PMM to discuss your material handling requirements.

APPLICATION ENGINEERING & SIZING

Proper Rotary Valve Airlock sizing starts with understanding the material and the bulk material handling process, not simply selecting a valve based on the required throughput.

PMM uses an Application Data Form to evaluate the material being conveyed, including bulk density, moisture content, maximum particle size, abrasiveness, temperature, material form and other relevant characteristics. PMM also evaluates the required flow rate, duty cycle, operating environment, equipment above and below the rotary valve, pressure conditions, installation requirements and whether the valve will operate under a full head of material.

This information allows PMM to determine the appropriate valve size, rotor configuration, expected pocket fill, rotor speed, internal clearances, sealing arrangement and other application-specific requirements necessary to achieve the specified material throughput.

PMM does not size a Rotary Valve Airlock from tons per hour alone. The valve is engineered around the material, the process conditions and the required throughput of the entire bulk material handling system.

ENGINEERED FOR DEMANDING OPERATING CONDITIONS

PMM Rotary Valve Airlocks are engineered around the actual operating conditions of the application. Material temperature, pressure differential, abrasion, material characteristics and the surrounding process equipment all influence how the valve is configured.

High-temperature applications require consideration of thermal expansion, internal clearances, shaft sealing, bearing location and lubrication. PMM engineers Rotary Valve Airlocks for the specific material temperature and operating environment rather than applying a single temperature configuration to every valve. PMM has engineered applications exceeding 800°F, with higher-temperature configurations available based on the application.

Rotary Valve Airlock transfers bulk material between two separate pressure environments while restricting the flow of air and material between those environments. Maintaining controlled internal clearances helps limit blow-by and supports material transfer and overall bulk material handling system efficiency.

Abrasive, sticky, cohesive and other difficult materials place additional demands on rotary valve construction and wear surfaces. PMM uses abrasion-resistant construction, replaceable wear components and application-specific engineering to address demanding material-handling conditions.

ENGINEERED TO BE REBUILT

PMM Rotary Valve Airlocks are engineered for long service life and designed to be rebuilt when critical wear components eventually require replacement. PMM’s proprietary modular design allows barrel sides, wear plates, rotor assemblies, bearings, packing and seals to be individually serviced or replaced rather than requiring replacement of the complete Rotary Valve Airlock.
Barrel sides can also be repositioned to redistribute localized wear, helping extend their serviceable life before replacement is required. When more extensive service is necessary, PMM offers Factory Rebuild services that provide a complete factory evaluation and rebuild option to restore the Rotary Valve Airlock to like-new operating condition.

Rotary Valve Engineering Resources

Rotary Valve Airlock performance depends on more than valve size and material throughput. Explore PMM’s engineering resources to better understand the factors that affect rotary valve selection, sizing, airlock performance, wear, reliability and service life.

Rotary Valve Airlock
Fundamentals

Learn how Rotary Valve Airlocks transfer bulk material between separate pressure environments while restricting the flow of air and material between those environments.

Rotary Valve Sizing, Pocket Fill & Throughput

Learn how material characteristics, bulk density, pocket fill, rotor speed and process conditions work together to determine Rotary Valve Airlock size and material throughput.

Internal Clearances, Wear &
Blow-By

Understand how rotary valve wear changes critical internal clearances, increases blow-by and affects airlock performance, material transfer and overall bulk material handling system efficiency.

High-Temperature Rotary
Valve Engineering

Learn how material temperature affects thermal expansion, internal clearances, bearing performance, lubrication and shaft sealing in high-temperature Rotary Valve Airlock applications.

Abrasion & Rotary Valve
Wear Management

Learn how abrasive materials, moving air, materials of construction, surface treatment and replaceable wear components affect Rotary Valve Airlock wear and service life.

Rotary Valve Maintenance
& Rebuilding

Learn how inspection, preventive maintenance, replaceable wear components and factory rebuilding can extend Rotary Valve Airlock service life and reduce replacement CAPEX over the equipment lifecycle.

Have a Difficult Material Handling Application?

Tell us about your material, throughput requirements and operating conditions. PMM will evaluate the application and help determine the appropriate Rotary Valve Airlock configuration.